橡膠制品滑動摩擦磨損試驗機 試驗設備
1、傳動系統,用來帶動圓環以給定的轉速旋轉,精確到5%以內,并要求圓環安裝部位軸的徑向跳動小于0.01毫米。
2、加載系統,對試樣和圓環,可施加法向力,精確到5%以內。
3、測定和記錄摩擦力矩系統,精確到5%以內。
4、記錄圓環轉數的計數器或記時器,精確到1%以內。
5、試樣夾具結構和尺寸見圖2,并附配墊圈4 GB 848-76,沉頭螺釘M3?0.35長10毫米。要保證試樣安置后無軸向竄動。
注:試驗設備本標準推薦采用M-200型磨損試驗機。
6、本試驗中圓環的材質對塑料磨損試驗結果影響很大,因此本標準采用的圓環,其外形尺寸見圖3。
材料為45號鋼,圓環要求整體淬火,熱處理HRC 40~45,外圓表面光潔度▽8,倒角處均為0.5?45度,外圓表面與內圓同心度偏差小于0.01.
圓環可以反復使用,每次試驗后,需重新磨削。當外徑小于36毫米就不能再用。作仲裁試驗時必須用直徑40毫米的圓環。
注:圓環材質也可按產品標準另定。
橡膠制品滑動摩擦磨損試驗機 test equipment
1. The transmission system is used to drive the ring to rotate at a given speed, accurate to within 5%, and requires the radial runout of the shaft at the installation position of the ring to be less than 0.01 millimeters.
2. The loading system can apply a normal force to the specimen and ring, accurate to within 5%.
3. Measure and record the friction torque system with an accuracy of within 5%.
4. A counter or timer that records the number of revolutions of a circle, accurate to within 1%.
5. The structure and dimensions of the sample fixture are shown in Figure 2, and it is equipped with a washer 4 GB 848-76, and a countersunk screw M3?0.35 with a length of 10 millimeters. Ensure that there is no axial displacement of the sample after placement.
Note: This standard recommends the use of M-200 wear testing machine for testing equipment.
6. The material of the circular ring in this experiment has a significant impact on the plastic wear test results. Therefore, the outer dimensions of the circular ring used in this standard are shown in Figure 3.
The material is 45 steel, and the ring requires overall quenching. The heat treatment is HRC 40-45, and the surface smoothness of the outer circle is▽8. The chamfer is 0.5?45 degrees, and the concentricity deviation between the outer circle surface and the inner circle is less than 0.01
The ring can be reused and needs to be re ground after each test. When the outer diameter is less than 36 millimeters, it cannot be used again. When conducting arbitration tests, a circular ring with a diameter of 40 millimeters must be used.
Note: The material of the circular ring can also be determined according to the product standard.
摩擦磨損定義
1、摩擦:兩物體接觸表面間產生阻礙切向相對移動的現象稱為摩擦。
2、滑動摩擦:兩接觸物體接觸點具有不同速度時之摩擦。
3、摩擦力:兩物體摩擦時相對移動的阻力。
4、摩擦系數:阻礙兩物體相對運動的摩擦力對作用到物體表面的法向力之比。
5、磨損:物體相對運動時相互接觸表面的物質不斷損失或產生殘余變形稱為磨損。
Definition of Friction and Wear
1. Friction: The phenomenon of obstructing tangential relative movement between two objects in contact with each other is called friction.
2. Sliding friction: The friction between two objects in contact at different speeds.
3. Friction: The resistance of two objects to relative movement when they rub against each other.
4. Friction coefficient: The ratio of the frictional force that impedes the relative motion of two objects to the normal force acting on the surface of the object.
5. Wear: The continuous loss or residual deformation of materials on the surfaces in contact with each other during relative motion of objects is called wear.
試驗報告
試驗報告應包括下列內容:
A.塑料名稱、規格、牌號、生產廠;
B.試樣的制備方法,摩擦表面狀況,測定的試樣個數;
C.環境溫度、溫度及狀態調節條件;
D.圓環材質、硬度、光潔度和外徑尺寸;
E.試驗負荷;
F.試驗結果:磨痕寬度或體積磨損及摩擦系數的測定結果;
G.試驗日期、人員。
Test report
The test report should include the following content:
A. Plastic name, specification, grade, and manufacturer;
B. The preparation method of the sample, the condition of the friction surface, and the number of samples measured;
C. Environmental temperature, temperature, and condition adjustment conditions;
D. Ring material, hardness, smoothness, and outer diameter size;
E. Test load;
F. Test results: Measurement results of wear scar width or volume wear and friction coefficient;
G. Test date and personnel.
功能特點:
1、試樣尺寸:30mm?7mm?6mm
2、轉動速度:0-500轉/分 (可調)
3、負 荷:196N?0.1%(可增至392N)
4、摩擦環尺寸:¢40?10mm,倒角0.5?45?,外圓表面與內圓同心度偏差小于0.01
5、摩擦環材質:45號鋼,淬火,熱處理HRC40-45,外圓表面光潔度▼8
6、摩擦力矩:0--4N?m
7、砝碼重量:4KG砝碼一件,1KG砝碼4件,可實現重量疊加功能。
Functional characteristics:
1, sample size: 30mm x 7mm x 6mm
2, rotation speed: 0-500 turn / points (adjustable)
3, load: 196N 0.1% (can be increased to 392N)
4, the size of the friction ring is: 40 x 10mm, chamfer 0.5 * 45 degrees, and the concentricity deviation between the outer surface and the inner circle is less than 0.01.
5, friction ring material: 45 steel, quenching, heat treatment HRC40-45, round surface finish 8
6, friction moment: 0--4N. M
7, weight weight: 4KG weight one, 1KG weight 4, can achieve weight superposition function.
主要配置及附件:(計算機控制)
1、試驗主機一臺
2、高精度扭矩傳感器一只
3、計算機數據采集卡一塊
4、計算機一臺(品牌)
5、彩色激光噴墨打印機一臺
6、計算機控制軟件一套
7、4Kg砝碼兩件(備用一套)
8、標準磨擦環四件(備用兩件)
9、產品使用說明書一份
10、產品合格證
11、產品裝箱單一份
12、整機重量:約87公斤
Main configuration and accessories: (computer control)
1. A test host
2. A high precision torque sensor
3. One piece of computer data acquisition card
4. One computer (brand)
5. A color laser inkjet printer
6. A set of computer control software
7, two 4Kg weights (a spare set)
8, four standard friction ring (two spare)
9. One copy of the product instructions
10. Product qualification certificate
11. Packing a single part of the product
12, the weight of the whole machine: about 87 kilograms
符合標準:
GB/T 3960-1983塑料滑動摩擦磨損試驗方法GB/T 9141.8-1999柔性石墨板材滑動摩擦系數測試方法
Conform to the standard:
GB/T 3960-1983 plastic sliding friction and wear test method GB/T 9141.8-1999 flexible graphite sheet friction coefficient test method
適用范圍:
適用于塑料制品、橡膠制品、石墨板材或其他復合材料的滑動摩擦,磨損性能測試,也可對試驗中試樣的磨擦力、磨擦系數和磨損量進行測定。也可對試驗中試樣的磨擦力、磨擦系數和磨損量進行測定。
Scope of application:
It is suitable for sliding friction, wear testing of plastic products, rubber products, graphite plate or other composite materials. It can also be used to measure the friction force, friction coefficient and wear amount of the test sample. The friction force, friction coefficient and wear volume of the specimens can also be measured.
本機采用高精度扭矩傳感器,16位單片機電子處理系統,使得本儀器各項測試指標精度非常高。由于集成程度很高,所以設備本身的穩定性極好,本機具有一次設置,全自動運行,實驗結束后自動停機,
并檢測磨損程度,同時通過打印機打印試驗數據等功能。是各個科研單位,大學,企業實驗室的必備檢測設備。
本儀器融合了當前最新的智能電路系統進行控制,并結合老式M-200摩擦磨損試驗機的功能進行升級改造而成,本儀器具有測控精度高,操作便捷等優勢,是科研院所、質檢機構、實驗室研究首選的試驗設備。
M-200型摩擦磨損試驗機主要由試驗主機及智能控制系統兩大部分構成,通過微機控制系統進行操作試驗,在試驗過程中同時可以顯示數值、扭矩、時間曲線,并可以隨意設定試驗次數,顯示當前試驗數值。
This machine adopts high-precision torque sensors and a 16 bit microcontroller electronic processing system, which makes the accuracy of various testing indicators of this instrument very high. Due to its high level of integration, the stability of the equipment itself is excellent. This machine has a one-time setting, fully automatic operation, and automatic shutdown after the experiment is completed,
And detect the degree of wear, while printing test data through a printer and other functions. It is an essential testing equipment for various research institutions, universities, and enterprise laboratories.
This instrument integrates the latest intelligent circuit system for control, and is upgraded and transformed by combining the functions of the old M-200 friction and wear testing machine. It has the advantages of high measurement and control accuracy, convenient operation, and is the preferred testing equipment for research institutes, quality inspection institutions, and laboratories.
The M-200 friction and wear testing machine mainly consists of two parts: a testing host and an intelligent control system. The operation test is carried out through a microcomputer control system. During the test process, the numerical value, torque, and time curve can be displayed simultaneously, and the number of tests can be set arbitrarily to display the current test value.
塑料摩擦磨耗的影響因素
1.表面粗糙度的影響:接觸表面越粗糙,摩擦系數越大
2.溫度的影響:溫度對摩擦系數的影響不大
3.負荷的影響:隨負荷的增大而緩慢下降
4.速度的影響:中/低速,摩擦系數隨速度的增加而增大,高速下,滑動摩擦系數隨溫度的增加而降低
5.配對材料:與不同材料配對時,其摩擦系數有很大差別
The influencing factors of plastic friction and wear
1. Effect of surface roughness: The rougher the contact surface, the greater the friction coefficient
2. The influence of temperature: Temperature has little effect on the coefficient of friction
3. Impact of load: Slowly decreases with increasing load
4. Impact of speed: At medium/low speeds, the friction coefficient increases with the increase of speed, while at high speeds, the sliding friction coefficient decreases with the increase of temperature
5. Paired materials: When paired with different materials, there is a significant difference in their friction coefficient
溫度和速度的影響
1.橡膠的摩擦性能具有明顯的粘彈特征
2.摩擦系數是溫度和速度的函數,在某一速度和溫度下出現極大值
3.磨耗,一般來說,溫度升高會使磨耗量增大,隨著溫度的降低,在玻璃化溫度附近,磨耗量達到最小值,然后重新上升。
The influence of temperature and speed
1. The friction performance of rubber has obvious viscoelastic characteristics
2. The coefficient of friction is a function of temperature and velocity, with a maximum value occurring at a certain velocity and temperature
3. Wear, generally speaking, an increase in temperature will increase the amount of wear. As the temperature decreases, the wear reaches its minimum value near the glass transition temperature and then rises again.
環境的影響
周圍的氣體,液體,濕度對磨耗性能的影響是很大的
1.氧氣的存在對疲勞磨耗影響最大,但對粗糙表面上的磨耗影響不大
2.液體介質使橡膠溶脹,從而降低耐磨性
Environmental impact
The influence of surrounding gases, liquids, and humidity on wear performance is significant
The presence of oxygen has the greatest impact on fatigue wear, but has little effect on wear on rough surfaces
2. Liquid media causes rubber to swell, thereby reducing wear resistance
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