數顯電子拉力試驗機 主要特點:
采用進口光電編碼器進行位移測量,控制器采用嵌入式單片微機結構,內置功能強大的測控軟件,集測量、控制、計算、存儲功能于一體。具有自動計算應力、延伸率(需加配引伸計)、抗拉強度、彈性模量的功能,自動統計結果;自動記錄醉大點、斷裂點、指定點的力值或伸長量;采用計算機進行試驗過程及試驗曲線的動態顯示,并進行數據處理,試驗結束后可通過圖形處理模塊對曲線放大進行數據再分析編輯,并可打印報表。
數顯電子拉力試驗機適用范圍:
廣泛應用于電線電纜、紡織物、防水材料、無紡布、安全帶、橡膠、塑料、薄膜、鋼絲繩、鋼筋、金屬絲、金屬箔、金屬板材和金屬棒絲等金屬材料和非金屬材料及零部件產品進行拉伸、壓縮、彎曲、撕裂、90?剝離、180?剝離、剪切、粘合力、拔出力、延伸伸長率等試驗,以及一些產品的特殊力學性能試驗。
Main features:
The imported photoelectric encoder is used for displacement measurement. The controller adopts embedded single chip microcomputer structure and built-in powerful measurement and control software, which integrates measurement, control, calculation and storage functions. With automatic calculation of stress, elongation (need to add extension meter), tensile strength, elastic modulus function, automatic statistics results; Automatically record the force value or elongation of large points, breaking points and designated points; The dynamic display of the test process and the test curve is carried out by computer, and the data is processed. After the test, the curve can be amplified and the data can be analyzed and edited by the graph processing module, and the report can be printed.
Scope of application:
Widely used in wire and cable, textile, waterproof material, non-woven fabric, safety belt, rubber, plastic, film, wire rope, steel bar, metal wire, metal foil, metal sheet and metal rod wire and other metal materials and non-metal materials and parts products for stretching, compression, bending, tearing, 90?peel, 180?peel, shear, adhesive force, drawing force, elongation elongation And the special mechanical properties of some products.
組成: | |
拉力材料試驗機是由測量系統、驅動系統、控制系統及電腦(電腦系統型拉力試驗機)等結構組成。 | |
技術參數規格: | |
醉大試驗力(kN) | 5kN |
試驗機測量精度 | 1級(標準版) |
有效測力范圍 | 2%-100%FS/ |
分 辨 力 | 1/300000 |
示值相對誤差 | ?1% |
速度調節范圍 | 0.05~500mm/min (無級調速) |
準確度 | 優于示值的?1% |
力控速率控制范圍 | 0.05—5%FN |
測量范圍 | 0~999mm |
分辨率 | 0.001mm |
測量精度 | 優于示值的?1% |
重量 | 150KG |
控制系統
顧名思義,就是控制試驗機運作的系統,人們通過操作臺可以控制試驗機的運作,通過顯示屏可以獲知試驗機的狀態及各項試驗參數,若該機帶有電腦的話,也可以由電腦實現各項功能并進行數據處理分析、試驗結果打印。試驗機同電腦之間的通信一般都是使用RS232串行通信方式,它通過計算機背后的串口(COM號)進行通信,此技術比較成熟、可靠,使用方便。
開關機注意事項:
1開機時主機和計算機的開機順序會影響計算機的通訊初始化設置,所以務必請用戶嚴格按照上述開機順序進行。
2每次開機后要預熱5分鐘,待系統穩定后,才可進行試驗工作。
3如果剛剛開機,需要再開機,至少保證1分鐘的間隔時間。
4在更換夾具后,首先要注意調整好可調擋圈(上下限位開關)。
5尤其在用小力值傳感器做試驗時,一定要調整好可調擋圈的位置,以免操作失誤而損壞小力值傳感器。不要超過傳感器的額定量程。
6任何時候都不能帶電插撥電源線,否則很容易損壞電氣控制部分。
7試驗過程中,不能遠離試驗機。
8試驗過程中,除停止按鍵和急停開關外,不要按控制盒上的其它按鍵,否則會影響試驗。
9試驗結束后,一定要關閉所有電源。
10本計算機是專門用于試驗機控制和數據處理的,請勿在計算機內安裝其它應用軟件,以免試驗機應用軟件不能正常運行。
11計算機要嚴格按照系統要求一步一步退出,正常關機,否則會損壞部分程序,導致軟件無法正常使用。
12不要使用來歷不明或與本機無關的軟盤在試驗機控制用計算機上寫盤或讀盤,以免病毒感染。
Note on and off:
1 The boot order of the host and the computer will affect the communication initialization Settings of the computer, so be sure to strictly follow the above boot order.
2 Preheat for 5 minutes after each startup, and test work can be carried out only after the system is stable.
3 If you have just started the machine and need to start it again, ensure that the interval is at least 1 minute.
4 After replacing the fixture, first pay attention to adjusting the adjustable stop ring (upper and lower limit switch).
5 Especially when testing with a small force value sensor, it is necessary to adjust the position of the adjustable stop ring to avoid damage to the small force value sensor due to misoperation. Do not exceed the rated range of the sensor.
6 Do not plug or dial the power cord at any time, otherwise it is easy to damage the electrical control part.
7 During the test, do not stay away from the testing machine.
8 During the test, except for the stop button and the emergency stop switch, do not press other keys on the control box, otherwise it will affect the test.
9 After the test, be sure to turn off all power supplies.
This computer is specially used for testing machine control and data processing, do not install other application software in the computer, so as to avoid the normal operation of the testing machine application software.
11 The computer must exit step by step in strict accordance with the system requirements and shut down normally. Otherwise, some programs will be damaged and the software cannot be used normally.
12 Do not use floppy disks of unknown origin or unrelated to the machine to write or read disks on the test machine control computer to avoid virus infection.
安全帶拉力試驗機、安全帶拉伸強度試驗機、安全繩拉力試驗機、安全繩拉伸強度試驗機、電子拉力試驗機
結構特征及工作原理
本機由機械、電氣二大部分組成(見附圖)。
1機械部分結構及工作原理:
本機采用電動加載方式,底部是整機結構承載支架,內部包含有電機驅動器、加載電機、減速機構、動力傳動機構等部件;上部是試樣夾持及力值、位移測量機構,包含有試樣拉伸夾具、測力傳感器、位移傳感器等主要部件。
2 電氣部分:
電氣部分由顯示測量控制部分組成。顯示測量控制部分實現各種控制、顯示、數據采集、處理等功能。軟件部分的操作請仔細閱讀《軟件說明書》。
3 本機的幾項主要功能:
3.1 全開放性參數設置
3.2 設置參數保存
3.3 浮動零點設置,可隨時調整零點
3.4 峰值保持及存儲,常值跟隨;
3.5 在有效速度范圍內,速度值任意設置;
3.6 橫梁移動過程中的速度快捷切換功能
3.7 靈活的數據查詢顯示功能;
3.8 過載停機保護功能;
3.9 試驗結束自動判斷功能;
3.10 極限位置保護等;
常見故障及排除
故障現象 | 原因及處理 |
開機后無顯示 | 控制器電源線,保險,開關等 |
啟動不動作 | 主機電源,保險,開關,控制連接線 |
加載后,試驗力沒有顯示 | 傳感器是否連接好 |
力值穩定 | 檢查系統接地線 |
橫梁移動后沒有變形 | 變形傳感器是否連接 |
試驗力顯示大化 | 傳感器超量程加載或傳感器線斷 |
打印機無動作 | 檢查是否配備打印機,打印機連線 |
經過以上排查,還不能排除設備故障,請及時撥打我公司售后服務熱線電話,由我公司專業技術人員協助解決,嚴禁用戶私自打開設備進行維修,若私自打開設備進行維護,一切后果我公司不承擔任何責任
Common faults and troubleshooting
The cause and treatment of the occurrence of the disorder
There is no display of controller power cord, safety, switch, etc
Start no action host power, safety, switch, control cable
After loading, the test force does not show whether the sensor is properly connected
Force stability Check the system grounding cable
The beam is not deformed after moving. Whether the deformation sensor is connected
The test force shows that the sensor is overloaded or the sensor line is broken
Printer No action Check whether the printer is equipped and connected
After the above investigation, still can not eliminate the equipment fault, please call our company's after-sales service hotline in time, by our company's professional and technical personnel to help solve, users are strictly prohibited to open the equipment for maintenance, if privately opened the equipment for maintenance, my company does not bear any responsibility for all consequences
維修保養方法及注意事項:
1、機臺部份,外表經常擦拭,保持清潔。
2、電鍍部份請以機油擦拭,以防止生銹宜保光亮。
3、動力螺桿及螺桿部份請加潤滑油,以保傳動靈敏。(潤滑油采黃油加入少許機油混合即可)。
4、面板(控制箱即顯示器)請用乾布擦拭,嚴防沾水,以免損壞IC電子零件。
5、各項治具及接頭配件請妥置,并擦拭防銹油,以防生銹。
6、上下班必需把電源關掉。
測試項目:(普通顯示值及計算值)
★拉伸應力 ★拉伸強度
★扯斷強度 ★扯斷伸長率
★定伸應力 ★定應力伸長率
★定應力力值 ★撕裂強度
★任意點力值 ★任意點伸長率
★抽出力 ★粘合力及取峰值計算值
(一)普通測試項目:(普通顯示值及計算值)
●拉伸應力 ●拉伸強度 ●扯斷強度 ●扯斷伸長率
●定伸應力 ●定應力伸長率 ●定應力力值 ●撕裂強度
●任意點力值 ●任意點伸長率 ●抽出力 ●粘合力及取峰值計算值
●壓力試驗 ●剪切剝離力試驗 ●彎曲試驗 ●拔出力穿刺力試驗
(二)特殊測試項目:
1.彈性系數即彈性楊氏模量定義:同相位的法向應力分量與法向應變之比。為測定材料剛性之系數,其值越高,材料越強韌。
2.比例限:荷重在一定范圍內與伸長可以維持成正比之關系,其醉大應力即為比極限。
3.彈性限:為材料所能承受而不呈永久變形之醉大應力。
4.彈性變形:除去荷重后,材料的變形完全消失。
5.永久變形:除去荷重后,材料仍殘留變形。
6.屈服點:材料拉伸時,變形增快而應力不變,此點即為屈服點。屈服點分為上下屈服點,一般以上屈服點作為屈服點。屈服(yield):荷重超過比例限與伸長不再成正比,荷重會突降,然后在一段時間內,上下起伏,伸長發生較大變化,這種現象叫作屈服。
7.屈服強度:拉伸時,永久伸長率達到某一規定值之荷重,除以平行部原斷面積,所得之商。
8.彈簧K值:與變形同相位的作用力分量與形變之比。
9.有效彈性和滯后損失:在復合材料拉力試驗機上,以一定的速度將試樣拉伸到一定的伸長率或拉伸到規定的負荷時,測定試樣收縮時恢復的功和伸張時消耗的功之比的百分數,即為有效彈性;測定試樣伸長、收縮時所損失的能與伸長時所消耗的功之比的百分數,即為滯后損失。
Test items: (common display value and calculated value)
★ Tensile stress ★ tensile strength
★ Tensile strength ★ tensile elongation
★ Constant elongation stress ★ constant elongation
★ Constant stress force value ★ Tear strength
★ Arbitrary point force value ★ arbitrary point elongation
★ Extraction force ★ Adhesive force and take the peak value of calculation
(1) Common test items: (common display value and calculated value)
● Tensile stress ● Tensile strength ● Tensile strength ● elongation at break
● Constant elongation at constant stress ● Constant stress force value ● Tearing strength
● Arbitrary point force value ● arbitrary point elongation ● Withdrawal force ● Adhesive force and take the peak calculated value
● Pressure test ● Shear stripping force test ● Bending test ● Extraction force puncture force test
(2) Special test items:
1. Elastic coefficient is defined as elastic Young's modulus: the ratio of normal stress component and normal strain in the same phase. To determine the coefficient of material rigidity, the higher the value, the stronger the material.
2. Proportional limit: the load can be maintained in direct proportion to the elongation within a certain range, and the large stress is the ratio limit.
3. Elastic limit: the great stress that the material can withstand without permanent deformation.
4. Elastic deformation: After removing the load, the deformation of the material completely disappears.
5. Permanent deformation: After removing the load, the material remains deformed.
6. Yield point: When the material is stretched, the deformation increases and the stress remains unchanged, which is the yield point. Yield points are divided into upper and lower yield points, and generally the above yield points are used as yield points. yield: the load exceeding the proportional limit is no longer proportional to the elongation, the load will drop suddenly, and then over a period of time, up and down, and the elongation will change greatly, this phenomenon is called yield.
7. Yield strength: when stretching, the load of permanent elongation reaching a specified value is divided by the original fault area of the parallel part.
8. Spring K value: the ratio of the force component in phase with deformation to deformation.
9. Effective elasticity and hysteresis loss: In the composite tensile test machine, when the sample is stretched to a certain elongation or stretched to a specified load at a certain speed, the percentage of the ratio of the work recovered when the sample is contracted and the work consumed when stretched is measured, that is, the effective elasticity; The percentage of the ratio between the energy lost during the elongation and contraction of the sample and the work consumed during the elongation is the hysteresis loss.
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